Heavy-Duty,Walk-Behind,Caddy,O business, insurance Heavy-Duty Walk-Behind Caddy Offers Safer, Cheaper Alternati

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For years, boxy, unstable forklifts and equally-cumbersome yarddogs were the only available methods of moving trailers, tanks and other heavyequipment. Even when safer, better-designed, less expensive, walk-behindcaddies started coming on the market, the hefty purchase price and considerablemaintenance investment forklifts required encouraged their continued use. Ofcourse, until recently, walk-behind caddies did not have the power or designcapacity to lift the extraordinary weights involved in many heavy-equipmentapplications. But with the recent development of heavy-duty, motorized, walk-behindtrailer and heavyequipment caddies capable of lifting 15,000-pound trailer tongues and moving50,000-pound loads has allowed more options for heavy-duty needs.Not only is convenience and price now an important factor inwhy many are selecting these new generation heavy-dutywalk-behind caddies, but improving worker protection has been a concern forwarehouse and yard operation managers. In a job risk rating report, the U.S.Bureau of Labor Statistics ranked “forklift operator” among high-risk jobs.Forklift operators have a 52% chance of being injured on the job. Every yearforklift-related accidents kill nearly 100 U.S. workers and seriously injureanother 20,000, according to NIOSH report (themost-recent statistics available). The greatest number of forklift-relatedfatalities is caused by vehicles overturning. Pedestrian workers struck orcrushed by forklifts account for more than a third of forklift deaths and themajority of forklift-related workplace injuries. Given the dangers forklifttrucks pose in the workplace, it is no wonder that heavy equipment andcargo/tank trailer manufacturers, distribution centers, truck and trailermaintenance facilities, defense and government agencies, and other businessesthat maintain large trailer fleets have been seeking safer material handlingalternatives.The solution for many of these facilities is safer, lighter-weight,more compact, more maneuverable and less expensive to purchase, operate andmaintain than their old forklifts.  Thisnew class of ergonomically-designed, heavy-duty, walk-behind caddies, such asthe TrailerCaddyExtreme, offers a superior alternative to forklifts and represents thecleaner, greener, safer, more-efficient future for American industry.DJ Products’ new heavy-duty, walk-behind TrailerCaddyExtreme is attracting attention and earning fans among heavy equipment andtrailer manufacturers, distribution centers, truck and trailer maintenance facilitiesand managers of large equipment trailer fleets. TrailerCaddy Extreme is in useat commercial manufacturing, warehouse, distribution and maintenance operationsas well as at city, county, state, federal and Department of Defensefacilities. The following case studies illustrate how DJ Products’ TrailerCaddyExtreme can be used to solve assembly line, warehouse, and onsite equipment transportissues safely, efficiently and cost-effectively.Case study: The NewYard Truck Trailer Spotter - Meeting the Needs of New IndustriesWhen Wabash National Corp., a leading North Americanmanufacturer of semi-trailers, won an exclusive 5-year contract to produce2,500 frac tanks for a major supplier to the fast-growing hydraulic fracturingindustry; it turned to DJ Products for a safe, effective way to move the28,000-pound bulk liquid storage containers down the production line. Becausethe 21,000-gallon frac tanks are in high demand by oil and gas companiesworking the shale-oil beds in Pennsylvania, North Dakota and Texas, Wabash andits customer wanted to ramp up tank production quickly.Forklifts had proved to be an unacceptable match for boththe product and Wabash’s Lafayette, Indiana manufacturing plant. Fork truckswere unable to maintain the necessary positive connection between the truck’sforks and the tank’s front end, allowing tanks to disconnect from the forksunexpectedly, creating a dangerous safety hazard. Forklifts were also too heavyto traverse floor grates and so could not be used to maneuver tanks in and outof wash bays. Of more universal concern were the myriad of safety issues raisedby operating an unwieldy forklift in a tight, confined, walled area shared withemployees, vendors, equipment, and product.DJ Products’ TrailerCaddyHD Extreme offered Wabash National a safe, powerful solution. With aheavy-duty steel frame, powerful 36-volt battery, 2,000-pounddifferential/transaxle, and 2:1 gear reduction with chain-to-drive tires, theTrailerCaddy Extreme is designed to maneuver 48-foot and 53-foot OTR trailers,tanks, lowboy trailers, and heavy commercial equipment trailers weighing up to50,000 pounds. Outfitted with a hydraulic actuator powered lift kit, theTrailerCaddy Extreme is capable of lifting tongue weights between 5,000 and5,000 pounds.Unlike boxy forklifts, the TrailerCaddy Extreme packsmaximum power into a sleek, compact, versatile, walk-behind yard truck/trailerspotter that is ergonomically designed for tight maneuvering of massive objectsin a limited space by a single employee. Easy-to-use and operate, theTrailerCaddy Extreme does not require the specialized training or certificationrequired to operate a forklift which allows any plant employee to operate thisversatile piece of equipment. The versatile TrailerCaddy Extreme is availablewith ball hitch, kingpin, and pintle hitch attachment options.Case study: The PoweredTrailer Dolly’s Versatile Design Permits Easy CustomizationThe world’s largest trailer manufacturer, Great DaneTrailers, wanted to increase the power and lifting capacity of its currenttrailer movers to more efficiently transfer platform trailers from a fixture toan in-ground tow line during the manufacturing process. Surprised when itscurrent provider declined to modify its product to provide the features GreatDane needed to maximize productivity and safety at its manufacturing plant,Great Dane started looking for a more flexible caddy provider.DJ Products was able to provide the versatility andflexibility the trailer manufacturer sought. Working closely with Great Dane’splant engineers, DJ Products was able to quickly customize its powerfulTrailerCaddy Extreme to Great Dane’s specifications, increasing power andlift capabilities as requested while providing the caddy with a wider, morestable wheel base to support heavy-duty lifting tasks and 18-inch diameter,aggressive-tread tires to increase caddy stability.Case study: TrailerCaddyExtreme - Increasing Maneuverability in Tight SpacesManeuverability in a confined area was the problem thatbrought Polar Corporation, an industry leader in the manufacture of custom tanktrailers, to DJ Products. Confronted with the need to maneuver tanks in aconfined area during the final assembly process at their Minnesotamanufacturing plant, Polar sought a more compact, less expensive alternative tobulky, expensive forklifts and yard dogs.DJ Products’ new TrailerCaddy Extreme provided the nimblemaneuvering ability Polar needed at an affordable price. With a standard lengthof just 73 inches, 54-inch height and 38-inch standard wheel base, the TrailerCaddyExtreme requires little room to maneuver, making it a perfect fit for smallspaces. Depending on options, TrailerCaddy Extremes are priced between $10,000and $15,000, a third to half the cost of forklifts. With minimal maintenancecosts, low-cost battery operation, and no need to hire trained/certifiedoperators, the TrailerCaddy Extreme offers additional savings over forklifts.Case study: NewTrailer Caddies Are Improving Workplace SafetyWilliams Scotsman, a global manufacturer of mobile andportable offices, was seeking a safer solution for moving its modular officesthrough warehouse facilities during the reconditioning and remodelingprocesses. The large rider units used to move office trailers around warehouseyards posed multiple safety problems when used inside the warehouse. Tomaximize employee safety, reduce the chance of injury or accident, and improveoverall workplace safety, Williams Scotsman contacted DJ Products aboutpossible solutions.The smaller, more maneuverable, walk-behind TrailerCaddyExtreme offered the power needed to move modular office units in a piece ofequipment ergonomically designed to place worker safety first. DJ Products’TrailerCaddies are equipped with a high-tech speed controller, neutral throttlebraking, and adjustable acceleration/braking in both forward and reverse toensure that the operator is able to maintain control of the vehicle and the loadbeing transported at all times. A variable-speed twist grip and safety stopswitch enhance safety by ensuring the caddy’s instant response to operatorcommands.ConclusionThese are just a few examples of how others in the heavyequipment and cargo/tank trailer manufacturing, distribution center, truck andtrailer maintenance facility, defense and government agencies, and otherbusinesses that maintain large trailer fleets have been using the TrailerCaddyExtreme. With improved efficiency and worker safety a concern for many in ourindustry, isn’t it time you too looked for new handling solutions for yourfacility?To find out more about the heavy-duty new TrailerCaddy Extreme,contact DJ Products,Inc. in Little Falls, Minnesota.