Metal,Casting,Molds,and,Learn, technology Metal Casting Molds and Learn About Making Molds for Metal C


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Castingmolds are an essential part of the metal casting process as it will be used toshape the final result. Nearly all metal casting methods will use some type ofmold. The standard mold will consist of a cope and drag that when together iscalled a flask. The mold itself can be constructed of several materialsdepending upon the casting method.Most molds will be made from latex, fiberglass, sand, and even metal. Sandmolds are the most popular since Sand Casting is commonly used in small homefoundries. In Permanent Mold Casting, the mold is created from metal. Mostmolds can be used over and over again, but not all of them. Certainly the metalmolds can be used multiple times without loosing any quality from the finishedproduct. However, molds created using sand or other materials will not have avery long shelf life. This is not generally seen as a huge problem just aminor annoyance since mold making is relatively cheap and easy. No matter what material the mold is made from, the basic construction is prettymuch the same. The molding box is called the flask which has a cope, the top,and drag, the bottom.  You will then fill the flask with the moldingmaterial and then place the original into the mold. So, if you want to cast atiny metal elephant, you will place an original of the elephant usually madefrom clay, wax, wood, or even metal into the drag of the flask. If this is donein sand you will ram the flask until the sand is packed tightly around theoriginal. The top of the flask, the cope is then placed on and more moldingmaterial poured in. The entire flask is then rammed or vibrated making sureeverything is packed in nice and tight.When the molding material is dry, you will remove the flask and carefully splitthe mold to retrieve the original, in this case the tiny elephant. Now, if youwant to make sure that there are some empty spaces in the cast to be finishedthen you will place cores into the mold. The cores are made of sand or wax.The type of mold used depends heavily on the type of casting, alloy, andcomplexity of the pattern to be cast. Metal molds have little use in smallfoundries unless you plan on casting a lot of tiny metal elephants.In some cases, pre-made molds can be found in hobby shops or through companycasting companies. Usually, pre-made molds are used in miniature castings. Manyindividual metal casters prefer to make their own molds since it is inexpensiveand allows them greater control over the finished casting. Metal casting involves several sets of skills and mold making is one of theseskills. Mold making is an invaluable skill for metal casters as it is so veryimportant to the casting process. Not only are molds used in metal casting butin other casting types as well. Resin casting and other plastic castingrequires a mold as well. The flask can be made of wood, metal, and in somecases those toy building blocks, we all know the type. As long as the flask canhold the mold material until it dries it can be used.Every metal caster should learn how to make a mold instead of relying onothers. It's not only about independence but about saving money as well. Makingyour own mold is just cheaper.

Metal,Casting,Molds,and,Learn,

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